Aerated concrete equipment

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Aerated concrete equipment

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Specializing in the production of various kinds of sand aerated concrete production line equipment, with high quality service and customer trust by the quality of the user's praise, welcome to inquire, to our factory inspection, negotiation, choose and purchase!

Market forecast and prospect

Analysis and prediction of sand aerated concrete equipment market

With the rapid popularization of the national wall materials reform policies, limit and has also intensified its efforts to ban the use of clay brick, and the demand of new wall materials increases rapidly, but the lack of new wall materials production around the city.

The building wall materials needed for each year of new wall materials meet only about 5%, from the market demand gap is very big, especially in the government, the National People's Congress to prohibit the use of clay brick, existing urban new wall materials production cannot meet the market demand. The program production sand aerated concrete block in quality, appearance quality of various technical indexes meet the national requirements, therefore the architectural design and construction are the national standard, is the most direct replacement sticky mud brick, the most time saving, energy saving of new wall materials.

Sand aerated concrete equipment technical advantage

Sand aerated concrete equipment products, as a kind of new wall materials with excellent properties with national policies and regulations of the guidance, have gradually expanding the market in the region, especially to ban the use of solid clay brick, will get the favour of the market, and become the mainstream of wall materials.

My company to provide production technology and equipment in aerated concrete industry in China is mature and advanced, product quality and performance can meet the national standard, whether the ingredients of centralized automatic control, quiet room automatic control system, or cutting machine for cutting the size of product outward appearance to achieve a higher level. Annual output of hundreds of cubic aerated concrete block after the completion of the project can be instead of 66.7 million pieces of clay solid brick, USES the mature technology, advanced technology, reliable equipment, must be the region aerated concrete product quality on a new step.

An overview of the sand aerated concrete equipment

Zhengzhou Yu Xi Machinery Equipment Co., Ltd know since industrialized production, sand aerated concrete production line equipment although history is not long, but after innumerable hardships, under the guidance of new development, new opportunities for development is very rapid, and gradually moves towards magnificently. As the main production equipment of modern building wall materials, and the country strongly advocated the development of new energy-saving wall materials, sand aerated concrete production line equipment not only make a great contribution for our country's environmental protection enterprise, and has very broad market prospects.

Sand aerated concrete equipment is composed of siliceous materials (sand or sand) and calcium materials (cement, lime) as the main raw materials, adding suitable amount of regulating materials (gypsum) and a small amount of gas material (aluminum paste), obtained with raw materials, ingredients, mixing, static stop cutting, pipe maintenance and made a new type of wall materials.

It can be made into various specifications of the block. Since it has light weight, high strength, thermal insulation, fire earthquake, sound insulation advantages of permeability, since the 60 s in our country since introduced the first sand aerated concrete equipment production line for 30 years, carried out extensive research and development, developing very rapidly, both in terms of technology and equipment design and manufacturing, production technology management to the control of product application of construction has been very mature.

So far, there are more than 300 sand aerated concrete equipment factory, annual production capacity of 20 million cubic meters. To promote the development of sand aerated concrete equipment, standard sand aerated concrete equipment design, production, application, construction, national and local successively compiled the sand aerated concrete equipment standard specification. With sand aerated concrete equipment national standards formulated by the state, the application of the product, technical specification by the ministry of product application atlas and regional establishment construction requirements, the product standards, application rules, atlas of sand aerated concrete production line equipment application, for the development of sand aerated concrete equipment industry has laid a solid foundation.

Sand aerated concrete equipment material balance

Name of material	Unit	Mould dosage	The amount of each hour	Class consumption	Daily dosage	Annual consumption	Loss
Qualified product	m³		15.10	166.00	333	100000
Finished products	m³		15.90	175.00	350	105263
Casting blank	m³	3.024	16.70	184.00	369.00	110803
Cement	T	0.206	1.	12.40	25.78	7579	7734
Quick lime	T	0.386	2.27	25.00	49.91	14526	14975
Gypsum	T	0.034	0.20	2.15	4.30	1263	1290
Sand;	T	1.18	6.75	74.24	148.50	44321	44544
Aluminum paste agent	KG	1.18	6.78	74.81	144.20	44321	44768
Water	T	1.06	7.10	78.00	156	39790	46812

Sand aerated concrete equipment the quality requirements of raw materials

Quality of fly ash

The quality of fly ash should comply with the silicate building products with fly ash (JC/T409-2001).

Fineness (0.045 mu m square hole sieve sieve allowance) : Ⅰ level is not more than 30.0%; Ⅱ level is not more than 45.0%; Ⅲ level is not more than 55.0%;

Standard consistency water: Ⅰ level is not more than 50.0%; Ⅱ level is not more than 58.0%; Ⅲ level is not more than 60.0%;

Ignition loss: Ⅰ level is not more than 7.0%; Not more than 12.0 Ⅱ level; No more than 15.0% % Ⅲ level;

Silica content: not less than 40.0%;

Content of sulphur trioxide: no more than 2.0%;

The content of caustic: not more than 2.0%;

The content of iron content: no more than 15.0%;

Ⅲ grade fly ash is not applicable to pipe sand aerated concrete equipment;

The fly ash of radioactive requirements shall comply with the provisions of the national standard of GB6763.

Quick lime quality requirements

The content of active calcium oxide: not less than 80%;

Fineness (0.08 mm sieve sieve allowance) : less than 10%;

The content of magnesium oxide: no more than 2%;

Digestion temperature for: 53 ℃;

The digestion rate is: 10 ~ 15 min;

Burnt lime content: no more than 2%

The quality requirement of cement

The cement quality requirements shall comply with the requirements of national standard GB175-1999.

Gypsum quality requirements

The dihydrate gypsum, its quality requirements should comply with the national standard.

CaSO4 · 2 h2o content: not less than 85%;

Phosphorus pentoxide content: no more than 3%;

The initial setting time: not less than 6 min;

The final setting time: no more than 30 min.

The quality of the aluminum paste

Cream with aluminum powder sand aerated concrete equipment shall comply with the provisions of the JC/T 407-2000.

Oil formulations aluminum paste requirements: the solids GLY75≥75% or GLY65≥65% ; activity in a solid aluminum ≥90%; Water dosage form aluminum paste requirements: the solids GLS70≥70%or GLS65≥65%,, or activity in a solid aluminium 85% or higher. 0.075 mm screen allowance is 3.0% or less.

Oil formulations aluminum paste gas evolution required: 4min为50%－80%；16min≥90%；30min≥99%

Water dosage form aluminum paste gas evolution required: 4min为40%－60%；16min≥90%；30min≥99%。

Sand aerated concrete equipment of all kinds of raw materials

1,Lime: provide effective calcium oxide and the siliceous material of SiO2, Al2O3, generate the hydration products, the strength of the formation of products. Lime also provides alkalinity, to that of the aluminum paste gas. When lime hydration exothermic, make body for hardening.

2, Fly ash, siliceous materials supplied by reaction with calcium materials of CaO, generate the hydration products, the strength of the contribution to the products. Fly ash can also be a skeleton, reduce shrinkage of concrete products.

3, Cement: provide calcium materials, contribution to the strength of the sand aerated concrete equipment. Cement main function is to guarantee the stability of the casting, accelerating the hardening and cutting of the body when the body of the plastic strength.

4, Gypsum, contributes the strength of the body. Because in the process of static stop, generate hydration sulphur aluminate (ca) and C - S - H gel, make the body appear in the process of pipe temperature difference stress and humidity difference stress bear ability enhancement. Also improve strength and reduce shrinkage of the product, improve the frost resistance. Prompted the hydration reaction process, promoting the transformation of Tobago mullite, form the strength, and restrain water of pomegranate Shi Shengcheng, make small shrinkage value. Also delay the slurry thickening speed, delay, inhibition of lime, cement setting speed reducing solubility of lime, decomposition temperature is lower.Used for sand aerated concrete equipment of gypsum varieties are:Water gesso, half water gypsum and anhydrite

But in the production practice, did not see with half water gypsum at home and abroad, because of its dehydration caused by false setting, make the casting is not stable. In the mixed grinding process, to prevent dehydration of gypsum, insist on the mixture out of the ground temperature < 70 ℃; If the mixture out of the ground temperature > 70 ℃, insist on intermediate warehouse storage time is 2 ~ 3 hours, edge grinding with while pouring. Can use industrial waste gypsum instead of natural dihydrate gypsum, directly add to the mixer. Do not participate in mixed grinding. Using natural hard gypsum instead of natural dihydrate gypsum, can take part in the mixing mill, at the same out of the ground temperature is not restricted.

5, water: water purpose is to ensure that each composition material slurry can stir evenly, can ensure the slurry water injection mode, and can be carried out as normal and gas and the initial setting. Water use is the best, can affect gas and slurry condensation process, and finally influence the porosity structure material. Too much water, will make the slurry too thin, aluminium powder and calcium hydroxide reaction speed, at the same time make the sand slurry setting time for aerated concrete equipment, cause gas and setting time can't sync, slurry subsidence and boiling phenomenon, caused by the sand aerated concrete equipment porosity structure damage, affects the quality of products. Too little water, in addition to the affected mixing and pouring, will make the slurry, before the end of the process gas is not early to condense, serious when the slurry gas shortage, cause cracking.

6, Stable foam agent: is a surface active substance, reduce the surface tension. Stable foam agent concentration, reduce the surface tension, to achieve a certain concentration, surface tension will no longer be changed. Surfactants with foaming ability and foam stability.

Sand aerated concrete production line equipment and technology

Sand aerated concrete production line equipment classified as:

1 kinds of conveyor (belt conveyor, bucket elevator, screw feeder, electromagnetic vibration feeder) as with production equipment for cement plant, is the general mining equipment. Made by my company processing.

2. Crane generic industrial general lifting equipment, this equipment with cutting machine, domestic fixed-point manufacturers

3 pressure vessels (Autoclaved kettle) Made by my company to manufacture.

4. The grinding device class: the same as the cement ball mill equipment, processing made by my company.

5 cutting machine (professional equipment): choose my company, JQKF420 currently the most advanced 4.2meters of cutter, the cutting machine has the advantages of simple structure, high yield, can be carried out in sixsurface cutting. The device was born in 1997, is used widely in China, higher product quality, can fully meet theconstruction needs, the cutting machine can be done at the same time block and plate production, cutting capacity of up to 200000 cubic meters / year, cutting quality to GB/T11968-1997 high-class product requirements.

6. Shuttle buses and mold categories: processed by my company.

Aerated concrete equipment process

1. The sand aerated concrete equipment material handling

Raw material preparation process, as ingredients of preparation process, is to make the raw materials meet the requirements of the technology of reprocessing and complete the supply of ingredients before homogenization process, is a direct impact on the entire production can proceed smoothly, the product quality can meet the requirements of the basic process.

Sand aerated concrete equipment will first siliceous materials such as sand, fly ash to carry on the fine grinding, among them, according to the raw materials to beg, and technological characteristics, some take the dry ground into powder, some water wet milling pulping, and part of lime mixing mill, etc. Mix ground and there are two ways: one is dry mixing grinding for cement; One is water wet milling, mainly to improve the properties of fly ash or sand called hydrothermal ball mill. To buy most of the lime of the block, therefore, lime also must pass a crushing and grinding. Gypsum is not commonly Fine grinding, fine grinding or mixed with fly ash, ground or mixed with lime, also can with lime wheel with a ball mill. Other auxiliary materials and chemicals are often the preparation is used.

1. The sand aerated concrete equipment used in material handling equipment

Jaw crusher PE250x400

Mainly used for crushing of quicklime, reach of the incoming ball mill grinding granularity, guarantee the lime powder fineness output.

Feed particle size: 210 mm

Adjusting range: 20-80 - mm

Spindle speed: 310

Output: 5-20 t

power :15 kw:

Bucket elevator TH250x11m

Mainly used for crushing the good quick lime grain of ascension to the bunker. In the production line of the communist party of China should be two, one is used to improve transportation quick lime grains; one is used to improve transportation quick lime powder.

The largest size: 35 mm

Speed: 1.25 m

Bucket distance: 400 mm

Production: 16 m3

Power: 5.5 kw

White ash bin/cement silo

It is mainly used for storage of lime, lime, cement and other materials. Bin, a total of three, a store lime grains; A storage quicklime powder; A storage of cement.

X4.7 2.5 m

V = 20 m3

Bucket distance: 400 mm

Electromagnetic feeder GZ1

For ball mill feeding. The machine is installed in the bottom of the bin, a smooth, uniform amplitude of the feed.

The feeding granularity: 50 mm or less

Double amplitude: 1.75 mm

Power: 0.15 kw

Ball mill X4.5 1.2 m

It is mainly used for grinding of calcium

Cylinder speed: 32 r/min

Feed particle size: 25 mm or less

Production: 1.6 to 5.8

Power: 55 kw

2. The ingredients pouring sand aerated concrete equipment

Ingredients are the preparation and storage to measure for each of the various raw materials, temperature and concentration of adjustment and the scene of a small amount of adding materials preparation of measurement, and then according to the technological requirements, in order to stir the feeding equipment. Ingredients are sand aerated concrete equipment, a key link in the technological process, related to the ratio between the effective components of raw materials, related to whether the slurry flow rate and the viscosity is suitable for aluminium powder gas and body for the normal hardening, etc. In a word, the gas expansion, the hardening process and product performance has the most direct impact. pouring Sand casting process is different from other kinds of aerated concrete equipment one of the unique production process of concrete.

Casting process is to put the ingredients procedures before they are put into blender after measuring and necessary adjustment material mixing, meet requirements in the process of time, temperature, pulp consistency requirements, through mixer sprue gate (so it is also called pouring mixer) water injection mould. With the production sheet, the model has been put in the assembled steel fabric. Slurry in the mold of a series of physical and chemical reaction, generate gas bubble, make the slurry expansion, thickening and hardening.

Casting process is an important working procedure, can form good porosity structure and batching process a sand core process of aerated concrete equipment production.

3. The ingredients pouring equipment used sand aerated concrete equipment

Mixing center system

Mainly used for mixing of slurry, make the material without precipitation, water and materials uniform >, to lay a good foundation for the body good foaming

Reduction model number: BLD4-43

Power: 7.5 kw

Liquid slurry pump 100 yz100-30 a

Mainly used for conveying slurry. This production line should be 3 units in total. A used to convey slurry into the drum screen; A used to convey slurry mixture to casting machine casting; A used to cutting machine cutting down waste pulp after delivery to mixing pool.

Submerged depth: 1.8 m

Traffic: 75 m3

Head: 30 m

Power: 18.5 kw

2.2 x1.8 m waste slurry storage tanks

Is mainly used for cutting machine cut down the waste storage pulping, again is raw material using energy-saving effect effectively.

Diameter: 2.2 m

Depth: 1.8 m

Power: 7.5

Drum screen SG1015

Mainly used for pulp filtration. Scatter off the block and screening out debris, guarantee the quality of block.

Sieve tube diameter: 1000 mm

Sieve tube length: 1500 mm

Mesh size: 8 mm

Power: 1.5 kw

The cement plaster metering tank 1.2 by 1.2 m

Mainly used for cement and lime weighing measurement. Make the body to perform good foaming molding.

Tank diameter: 1200 mm

Tank height: 1200 mm

Slurry tank 1.2 by 1.5 m

Mainly used for the measurement of slurry. Complete each measuring slurry precise casting is stirring and needed by the body.

Tank diameter: 1200 mm

Tank height: 1500 mm

Screw conveyor

Mainly used for cement and lime to the measurement of the bunker tank. This production line needs two units in total; A used to transport cement: a used for conveying plaster.

Speed: 60 r/min

Transmission capacity: 14.8 T/h

Motor: 1.5 kw

Aluminum powder mixer

Mainly used for mixing pulping of aluminum powder.

Effective volume: 0.052 m3

Power: 0.25 kw

Pneumatic valve

Mainly used for automatic metering tank emissions.

Electronic measurement and control systems

Mainly used for electronic measurement of automation control.

Air compressor

Mainly used for metering tank at the bottom of the pneumatic valve closed gas supply.

Pouring a blender

Mainly used for the slurry and cement mixing the fusion casting aluminum powder with white.

4. The sand aerated concrete equipment static stop preliminary stage

Static stop preliminary stage Static process is mainly contributed to stop pouring the slurry after continue to complete the thickening and hardening process, in fact it is a process from the slurry water after injection mould, including gas expansion and maintenance base two processes, so that the slurry complete gas form the blank, and make the body reaches a certain strength, for cutting.

The process does not need too much work, should avoid vibrations, and at the same time, strict, pay attention to the change of the slurry, gas process and feedback to the ingredients, pouring process, because the main defects of the body are produce in this process, such as mold, body cracking down, breath.

Hot chamber initial setting:

pouring good mold by electric ferry push roof mechanical into hot chamber initial setting maintenance room, the whole process of slurry forming a body of cutting should be done in the initial setting maintenance room.

Gas static stop:

gas is slurry in the mould powder effect by hydrogen, gradually expanded, the process is full ofmold. Gas is the key technology of sand aerated concrete production equipment, gas is normal, is a basic factor to determine the quality of products.

Sand to make fly ash aerated concrete equipment stable gas process, should comply with the following requirements:

A, all kinds of raw materials should comply with the quality requirements;

B, according to the specific conditions, choose the best mix proportion;

C, determine the scope of the water material ratio, try to adjust with consistency;

D, the initial temperature of the slurry (into the mold) temperature control in 40 ~ 50 ℃, the highest temperature slurry shall not exceed 90 ℃, in cold region, winter workshop temperature kept at 20 ℃ or so;

E, choose high quality stabilizing agent.

Now tell about: theoretical knowledge to raise time blank hardening index and early:

(1), The hardening index raised at the beginning of the blank body can be measured by the cut plastic strength, do not be too hard, in order to avoid cutting machine cutting motionless, broken cutting wire (0.8 ~ 1.0 mm); Nor too soft, so as to avoid when cutting blank forming. But not with the cutting machine for cutting plastic strength is different. Wuhan university of technology research to determine the suitable for turning cutter sand fly ash aerated concrete equipment blank plastic strength is 0.045 ~ 0.08 MPa, before being cut.

(2), at the beginning of time The sand aerated concrete equipment sand aerated concrete equipment factory of the parameter is roughly: static stop at 20 ~ 25 ℃ temperature between body static stop time is 2 ~ 4 h, Poland wu Nepal process parameters are: keep room temperature 50 ℃, at the beginning of a time at the beginning of 1 ~ 1.5 h (pause a few seconds).

3. The sand aerated concrete equipment static stop raising stage equipment used

The electric car ferry DB4.3

Mainly used for casting after the completion of the molding box ferry to raise local static stop. The fixed pouring can achieve the highest throughput.

Power 4 kw:

Frame KM4.2

Deposit is mainly used for slurry in the foam molding.

Effective volume: V = 2.88

Size: 4.2 x1.2 x0.65 m

Mold base plate BM4.2

Mainly used for the frame and combined into a box store slurry.

Size: 4.2 x1.4 x0.13 m

Steam car ownership CYZ4.2

Mainly used in the production line early pouring steaming, medium body and later the kettle pallet transport work.

Capacity: 5 t

Size: 3.8 x1.4 x0.23 m

pillar

Is mainly used for the fetal body into the kettle body before between support, effective use of steaming kettle space, make effective use of.

Diameter:? 66 mm

Length: 650 mm

tractor

Mainly used for steam car ownership of form a complete set, as a subsidy to steam power walk.

Load: 50 kn

Steel wire diameter:? 17 mm

Power: 5.5 kw

4.Sand aerated concrete equipment flip cutting process stage

Cutting process is the sand aerated concrete equipment body segmentation and contour machining, the appearance will be size requirements.

Cutting process embodies the sand aerated concrete equipment for large volume molding, flexible and varied in size and shape can point of large-scale mechanization production, and sand aerated concrete equipment is different from other concrete of a more prominent advantages.

Cutting can be mechanical work, also can undertake artificial. In order to improve production efficiency and product quality, people design the special-purpose cutting machine, make up the sand aerated concrete equipment core of birth process, and form different patent technology. Cutting process directly decided the appearance quality of the sand aerated concrete equipment products and certain inner quality.

4.Sand aerated concrete equipment flip cutting process equipment used

JQ4.2 automatic cutting machine

Mainly used for body turning cutting, step by step six sides cutting, precision design with the cutting accuracy is + / - 2 mm and yield stability guarantee.

Cutting length: 4300 mm

Cutting height: 1200 mm

Cutting cycle: 6 minutes per piece

Six facets:

Cutting accuracy: + / - 2 mm

Total power: 33 kw

sling

Mainly used for the frame, mold plate, steaming overhead rated lifting.

Claw number: 4

Single-girder crane

Mainly used for the combination of the frame, embryo cutting, embryo marshalling. The car USES double speed double, the speed is adjustable, stable operation.

Lifting: 5 t

5. Sand aerated concrete equipment coding pipe from finished goods out of the kettle section

Pipe maintenance working procedure is blank of sand aerated concrete equipment for high pressure steam curing.

For sand aerated concrete equipment, only after a certain temperature and time of curing, the blank to complete the necessary physical and chemical changes, resulting in a strength, meet the needs of the construction.

Pipe maintenance and this process is usually in 174.5 ℃ above, therefore, commonly used seal good steaming kettle, our factory has a certain pressure of saturated steam heating, make the body under the condition of high temperature and high humidity, fully perform its hydration reaction, needed to get a new mineral, make the sand aerated concrete equipment have a certain strength and other physical and mechanical properties.

Pipe maintenance process determines the sand aerated concrete equipment internal performance at the end of the form.

The kettle is sand aerated concrete equipment production at the end of the procedure. Including products out of the kettle, lifting, inspection, packaging and cars, floor clean oil, ensure to provide qualified products to the market and the next production cycle processes on the rails.

Along with the market demand for products appearance and the requirements of city management, more and more sand aerated concrete equipment factory has begun to sand aerated concrete equipment products for packaging, the corresponding packing also from simple fixed to add packaging machinery, packaging using thermoplastic packaging.

5. Sand aerated concrete equipment coding pipe from finished goods out of the kettle section equipment used

Steamed a kettle

Mainly used for cutting the body after for high temperature and high pressure steam curing

Diameter: 2 m

Length: 26 m

Compressive strength: 13 kg

tractor

Mainly used for steam car ownership of form a complete set, as a subsidy to steam power walk.

Load: 50 kn

Steel wire diameter:? 17 mm

Power: 5.5 kw

sling

Is mainly used for mould finished brick leaves after palletizing plate lifting and steamed maintain a car, in the back way return to use cycle again.

Lifting: 5 t

Chain boiler automatically

It is mainly used for steam supply in the whole production line.

Steam: 4 t

Gantry crane

Mainly used for pallet and the mould finished brick floor, steamed overhead lifting.

Lifting: 5 t

Single-girder crane

Mainly used for the combination of the frame, embryo cutting, embryo marshalling. The car USES double speed double, the speed is adjustable, stable operation.

Lifting: 5 t

No.	Name& type& specification	Unit	No.	Function
A	Reserve and processing section of raw materials
1	Jaw crusher PE250x400	Set	1	Used for quick lime pieces of broken, achieve of the incoming ball mill grinding granularity, guarantee the lime powder fineness output.
2	Bulcket elevator TH250x11m	Set	1	For the broken good quick lime grain of ascension to the bunker.In the production line should be two in total, one is used to improve transportation quick lime grains;A is used to improve transportation quick lime powder
2	TH250x16m	Set	1
3	Lime silo Cement silo ?2.5x4.7m	Set	3	Used to store grain of lime, lime, cement and other materials. Bin, a total of three, a store lime grains;A storage quicklime powder;A storage of cement.
4	Capsule spiral valve manually?300mm	Set	3	Manual control of lime, lime, cement.
5	Electromagnetic feeder GZ3	Set	1	For ball mill feeding.The machine is installed in the bottom of the bin, a smooth, uniform amplitude of the feed.
6	Ball mill ?1.2x4.5m	Set	1	Used in grinding of calcium.
B	Preparation of casting section
7	Mixing center system	Set	2	Used for mixing of slurry, make the material without precipitation, water and materials uniform >, to lay a good foundation for the body good foaming.
8	Submersible Slurry Pump 100YZ100-30A	Set	2	Used for slurry transportation, the slurry mixture to the slurry tank。
9	Cement plaster metering tank ?1.2×1.5m	Set	1	Used for the measurement of white cement.
10	Fly ash slurry amount of irrigation ?1.5×1.7m	Set	1	Used for measurement of slurry, make each measuring slurry precise casting mixing and needed by the body.
11	screw conveyor XL300x3.5m	Set	1	Used to transport to the bunker in the cement and lime metering tank.This production line needs two in total;A used to transport cement: a used for conveying plaster。
11	screw conveyor XL300x5m	Set	1
12	Aluminum powder mixer V=0.052m3	Set	1	Used for aluminum powder mixing pulping.
13	Pouring a blender JG3.2	Set	1	Used for slurry and cement mixing the fusion casting aluminum powder with white.
14	Electronic measurement and control systems	Set	1	To control the ingredients of the measurement.
15	· pneumatic valve	Set	3	Pneumatic control metering tank and casting machine.
16	· air compressor	Set	1	For the pneumatic conveying air valve.
17	ferry push	vehicle	1	Used for casting molding box ferry to stop quiet after the completion of preparatory position.
C	section of static stop
18	Bolster KM4.2	Set	12	To hold slurry in the foam molding.
19	pattern mounting plate BM4.2	block	50	Used to frame and combined into a box store slurry。
20	Steam-curing Car CYZ4.2	vehicle	34	For the early stage of the casting production line, pipe body for mid and late out of the kettle pallet transport work.
D	Cutting code section
21	New type of cutting unit JQ4.2	Set	1	Used for body turning cutting, step by step six sides cutting, precision design with the cutting accuracy is + / - 2 mm and yield stability guarantee.
22	self leveling spreader	Set	3	Used in mould box, backplane, steam car ownership, the lifting body..
23	Mixing center system	Set	1	Used for cutting machine cut the body waste, mixing pulping, in order to reuse.
24	Submersible Slurry Pump 100YZ100-30A	Set	1	Used for cutting machine cut down the waste pulp after delivery to the mixing pool.
25	brace	unit	76	Used for body into kettle before between upper and lower die plate support, effective use of pipe kettle space.
26	dragger	Set	2	Used for steam car ownership, as a subsidy to steam power walk.
27	Double double rope double speed mono overhead crane 5t	Set	2	For the combination of the frame, body cutting, body for marshalling.The car USES double speed double, the speed is adjustable, stable operation.
E	Pipe section
28	· steam generator （Chain type automatic）4t	Set	1	Used for steam supply in the whole production line.
29	Steamed a kettle ?2m×26.5m	Set	2	Used for cutting blank after high temperature and high pressure steam curing.
30	Gantry crane 5T	Set	1	Lifting steam car ownership and die plate to the back lane return to workshop.
31	dragger	Set	1	The body out of the kettle as a subsidy to steam power walk.

Plant construction area of reference

Raw material area: 80 x40m material 3200 ㎡

product area: 50 x50m material 2500 ㎡

Pipe kettle area: 29 x20m material covers an area of 580 ㎡

boiler: 9 x7x5m material 63 ㎡

Cutting workshop: 56 x14x9m material 784 ㎡

rest area: 21 x18x2m material 378 ㎡

14 x7x11m ingredients floor area: 98 ㎡ factory covers an area of a material: 10000 ~ 14000 ㎡

Sand aerated concrete equipment products specifications

Can also according to the actual requirements in other specifications of the products.

The size of the product specification: length: 600 mm; Width: 100 mm, 125 mm and 150 mm, 200 mm, 250 mm and 300 mm / 120 mm and 180 mm and 240 mm;

Height: 200 mm, 250 mm and 300 mm.

Level of intensity: A1.0, A2.0, A2.5, A3.5 A10, A5.0, A7.5, seven levels.

Level of density: B03, B04, B05 and B06, B07, B08 six levels.

Water supply gas sand aerated concrete equipment

1. Water supply: production water use power plant or steaming kettle the wastewater, domestic water use tap water.

2. Power supply: the power supply system supply, by the overhead lines (or buried cable) by introducing plant substation transformer room, choose a 700 kva transformer, high and low control cabinet, control cabinet to workshop.

3. The steam supply: with this factory boiler steam supply.

Drainage sand aerated concrete equipment

Most wastewater recycling, a small amount of waste water and domestic sewage by precipitation back out.

Sand aerated concrete equipment site selection

Near the factory location: raw materials (sand), requirements of raw materials transportation distance is short, water, electricity, steam and sand use convenient place.

The principle of sand aerated concrete equipment factory

Based on the company strength, with mature technology and equipment. Consider the advanced nature of technology, mechanization and automation level is high, in order to assure the stability and reliability of the product quality, to adapt to the economic development area of medium-sized enterprise environment. Strive to save money, shorten the construction period, strive for an early production.

Sand aerated concrete equipment project service company:

Thank you for reading this company to report you to draw up feasibility, engineering department, technical department has this project professionals, can be considerate technical advisory services from the beginning of a project, to provide you with a full set of equipment, and infrastructure construction for your future enterprises design, equipment installation commissioning, Training operation repair technology until you produce qualified products.To provide a full range of services. Specific services will shall be as per the terms of the agreement.

Packaging and shapping of our machines:

1. All the machines will be wrapped up with plastic film first (including the motor).

2. The plastic film bag wrapped machine, according to the size and weight to make wooden or iron box, put machine in and fixed the box after loading. (The box material can be made as your requirements)
3. The machine parts need to be put in a fixed container, should be fixed well, lest collision and wear, or lost.

Our service for our customers:

♥. Pre-sale service: design and manufacture machines for you as your special requirements, provide you with project, process design, and purchase programm.

♥. On-sale service: accompany with you to look around our factory, explain the manufacture process of our machines, and check the working performance of our machines.

♥. After-sale service: engineers are available to install and debugging equipments of the whole production line, besides, commissioning and training operators on site.