the Waste Rubber Pyrolysis Machine

Product center

If you want to know more information about our machine , please sent email to zhengzhouyuxi@yuximachine.com, we will give you the most professional reply at first time !

pyrolysis oil purification machinery

1. Waste Materials (tyres, plastics, etc.) are loaded into the pyrolysis reactor by the Feeding machine or manually and then doors are locked with our tight sealed door lock design.

2. System is started with the control panel operated by operator. The process is automatic and controlled by the control system. The first stage of the process is to heat up and dried up the waste.

3. Pyrolysis of the waste materials will begin once the reactor reaches certain temperature and the gas oil is generated from the waste.

4. The heavy density of the gas oil falls down into the heavy oil tank, and light oil gas rises up into condensers to be converted into oil and stored in the oil tank. Small quantity of gas which can not be liquefied will be recycled and collected by the recycling system for burning as fuel or stored accordingly after cleanness and other treatment.

5. Flue and smoke emitted into atmosphere after sulphuret, black removal.

6. Heating finished, and waiting for about 5 hours for natural cooling (or faster cooking with Nitrogen, CO2). The carbon black will be released by our high speed carbon discharge system automatically and stored in a special tank which is to prevent pollution.

7. Steel (for tires contain steel wires) will be removed at the final stage upon the carbon black being fully released. Steel removal requires opening the big door.

8. The next batch of process can be continued.

Data :
1. The raw materials for the Pyrolysis equipment

2. Fuel

3. In the end product category and productivity (tires, for example)

1.The size for the equipment ：

Device itself covers an area of 300 square meters (25 meters long / 12 m wide), and covers an area of raw materials, end products piled up, simply rest area, office area and workers need about 600-800 square meters.

2.Operation personnel quantity：

Artificial feeding: need 3-4 workers

3.Quarantee：
Overall quality assurance two years (except wearing parts under normal operation, free maintenance), life-long maintenance. Host the Q245R boiler steel plate, can bear high temperature 700 ℃.

Our service for our customers:
♥. Pre-sale service: design and manufacture machines for you as your special requirements, provide you with project, process design, and purchase programm.
♥. On-sale service: accompany with you to look around our factory, explain the manufacture process of our machines, and check the working performance of our machines.
♥. After-sale service: engineers are available to install and debugging equipments of the whole production line, besides, commissioning and training operators on site.

About our factory:

Through 21 years of development and technology innovation, our Zhengzhou Yu Xi Machinery Equipment Co., Ltd. has been developped to a professional manufacturer set design, manufacture, after-sale service

as a whole. In order to meet the different requirements of our customers, we designed and researched many types of charcoal process machines, include charcoal & coal briquette machine, shisha & hookah charcoal

tablet machines, charcoal & coal extruder machines, and biomass charcoal briquette machines, etc.

Besides, we have also got the CE, ISO, SGS, etc, several patents, and for many years, our machines have been sold home and abroad, and are highly praised by our customers, especially the foreign customers such

as Indonesia, Saudi Arabia, Malaysia, India, South Africa, Canada, Australia, Russia, Spain, Greece, Pakiswait, Turkey, Egypt, Sudan, Uzbekistan, Philippines, and other countries.

Feeding system :
(1) if the tyre is small , put it into the reactor directly
(2) if the tyre is big or the material is palstic , cut the big tyre into small part
(3) The length of the belt is 8-10 meters and the width is 0.8meter , which can stretch into the reactor abundantly .
(4) What’s more , the belt converyor is auto feeding , need less labor force , only one person to operate it .

Heating system :
(1) the fuel you using for the reactor includes coal , wood , natural gas or diesel
(2)when the temperature arrives to 100 , water steam can be eliminated by the blowoff valve on the gas separator (3)When the temperature goes to 200 , high purified oil gas comes into being

Purification system :
(1) gas separator can make oil gas and impurities separeted , remove the dust and slad , speed up the pyrolysis process
(2) As you request , a hommization design for the oil gas separator , we shall equip a negative pressure device
(3) After gas separator , the oil gas flows into the depositing tank , in which the oil can be devided into light oil and heavy oil , the heavy oil can floe into heavy oil tank , while the light oil will flow into the cooling system

Cooling system :

(1) There are 16 pipes in the cooling pool as s type for a larger cooling area , which shall be 66 square meters , each pipe is 6 meter without two elbows , the thickness of the pipe is 2-2.5mm with a total length of 96 meters
(2) After 15 pipe’s cooling , light oil flows into the light oil tank , but still remains some combustible gas can’t be cooled down to oil . It shall be re-deposited through the 16th pipe .

(3) The final gas will burn the reactor as the recycling fuel through water seal .

Dedusting :

(1) the smoke generated between the furnace and cover shall be attracted down to the pool which is full of alkaline solution at a high speed by the power of draft fan

(2) After impact and atomization through 3 baffles , smoke and solution fully mixed , solution catches the dust for the purpose if dedusting

(3) Neutrallization happens when the acid gas is mixed with the alkaline liquid , for the purpose of sulfur removal

(4) Th rest smoke will cut into the water film cyclone , cylinder wall forms a water membrane by centrifugal force , then dust will be absorbed by the water membrane for the second dedusting

(5) When the smole flow into the chimney seat , it will get t third dedusting through a water cleaning tank in the chimney seat .

Raw material